ASTECH Services

 

Our services

Device capacity

Loader & Unloader CNC (2 Machine)

Application

  • Supplying materials to 2 CNC machines.
  • Taking out products after fabrication and placing them on a tray.

Technical specifications

  • Using an XYZ single-axis robot.
  • Gripping arm: Use air cylinder.
  • Cycle time: 60s

Features

  • Can be used for 2 CNC machines.
  • Easily adjustable gripping arm.
  • Repeatability Accuracy: ±0.1mm.

Loader & Unloader CNC (3 Machine)

Application

  • Supplying material to 3 CNC machines.
  • Taking out products after fabrication and placing them on a tray.

Technical specifications

  • Using an XYZ single-axis robot.
  • Gripping arm: Use air cylinder.
  • Cycle time: 70s

Features

  • Can be used for 3 CNC machines.
  • Easily adjustable gripping arm.
  • Repeatability Accuracy: ±0.1mm.

Device capacity

AOI Machine

Application

  • Product inspection.

Technical specifications

  • Uses a conveyor to move each product to the inspection position. (260ea)
  • Uses two Line Scan 16k cameras and high-resolution lenses.
  • Cycle time: 6s

Features

  • Inspects for foreign objects and scratches.
  • Repeatability ±5µm.

Inspection Machine

Application

  • Product inspection.

Technical specifications

  • Uses a rotary table to move each product to the inspection position.
  • Uses a 25MP camera and high-resolution lens.
  • Uses two Line Scan 8k cameras and high-resolution lenses.
  • Cycle time: 1.5s.

Features

  • Inspects for foreign objects and scratches.
  • Repeatability ±7µm.

Device capacity

Valve Assembly Machine

Application

  • Assembling 8 parts.

Technical specifications

  • Uses a cylinder to pick up and transfer parts.
  • Uses a bowl feeder to supply parts. (8pcs)
  • Cycle time: 5.5s.

Features

  • High-precision mechanical assembly.
  • Features ultrasonic welding.
  • Performs a leak test after ultrasonic welding.
  • Performs part inspection with a camera.
  • Repeatability Accuracy: ±0.2mm.

Books Feeder Line.

Application

  • Paper supply.
  • Book supply.

Technical specifications

  • Using a mechanism to pick and extract books one by one (Type 1). Cycle time: 1s
  • Using a conveyor to separate sheets of paper (Type 2). Cycle time: 1s
  • A conveyor is used to move books and paper to each machine.
  • Total cycle time: 2s

Features

  • High-speed supply.

UV Tape Mount Machine

Application

  • Robot picks up parts and places them onto a jig.
  • UV tape is applied to both the part and the ring.

Technical specifications

  • Uses a 6-axis robot for pick and place.
  • Uses a single-axis XYZ to move the ring.
  • Cycle time: 30s.
  • Force is controlled by a load cell.

Features

  • Virtually bubble-free application.
  • Repeatability Accuracy: ±0.1mm

Auto Hoop Ring Machine.

Application

  • Attaches blue tape to the hoop ring.

Technical specifications

  • Uses an XYZ system to attach tape to the hoop ring.
  • Supplies tape via a rolling mechanism.
  • Cycle time: 16s.

Features

  • Can be used for two models.
  • Repeatability Accuracy: ±0.1mm
  • Tape cutting accuracy < 1mm

Device capacity

Chip Separation Machine.

Application

  • Removes residual chips from a blue sheet ring.

Technical specifications

  • Uses a single-axis XYZ system to move the blue sheet ring.
  • Uses a high-pressure nozzle for chip removal.
  • Cycle time: 15s.

Features

  • Efficient debris removal.
  • Repeatability Accuracy: ±0.2mm.

Film Attachment Machine.

Application

  • Attaches film to glass.

Technical specifications

  • Uses an XYZθ system to attach film to glass.
  • Uses two lines to attach film.
  • Cycle time: 12s.

Features

  • Can be used for two model.
  • Repeatability Accuracy: ±0.2mm.

Laser Tape Cutting Machine.

Application

  • Laser cutting.
  • Sorting after laser cutting.

Technical specifications

  • Uses a laser cutting machine.
  • Uses a rotary table to sort tape after cutting.
  • Speed: 100mm/s.

Features

  • High-speed cutting.
  • Repeatability Accuracy: ±0.2mm..

Crayon Feeder Machine.

Application

  • Supplies crayons.
  • Packs crayons into a box.

Technical specifications

  • Uses a conveyor to move the box.
  • Uses an air cylinder to push and press a crayon into a box.
  • Cycle time: 2s

Features

  • High-speed packaging.
  • Repeatability Accuracy: ±0.5mm.

Thermal Processing / Product Immersion System

Application

  • Ideal for product sterilization via hot water immersion or thermal treatment.

  • Specifically designed for processing within cleanroom environments.

Technical specifications

  • Equipped with an automated vertical axis (hoist system) to move product racks and immersion chambers.

  • Integrated control via an HMI touch screen and digital temperature controllers for precise monitoring.

Features

  • Custom-engineered for cleanrooms, food processing plants, and medical facilities.

  • Guarantees that products are thoroughly treated and consistent under high-temperature conditions.

Valve Processing Machine.

Application

  • Used for treating, cleaning, and inspecting engineering valves.
  • Optimized for operation within standard  cleanroom  environments.

Technical specifications

  • Features an integrated HMI touch screen for intuitive and easy operation.
  • Equipped with a bottom storage tank featuring a visual sight glass for level monitoring and a manual lever – operated drain valve system.
  • Constructed with a stainless steel frame and housing for superior corrosion resistance.

Features

  • Delivers exceptional accuracy throughout the valve processing stages.
  • Ensures full compliance with protocols for chemical/solution-based valve treatment across various temperature ranges.

Device capacity

Assembly fixture.

 

Application

  • Tool for gripping products for assembly workers.

Technical specifications

  • Uses pneumatic cylinder to grip product.
  • Uses locating pins to position the product on the Jig.
  • Using a screwdriver head with controlled force.

Features

  • Reduces focus on the operator’s skill.
  • Easy to use with quick gripping and placement.

Clamping fixture for CNC machining

 

Application

  • Clamping products automatically during machining on CNC machines.

Technical specifications

  • Use pneumatic or hydraulically operated clamping cylinders.
  • Use the locating pin to position the product on the Jig.

Features

  • High precision when installing the product.
  • Easy to operate, quick installation time.

Clamping fixture for automated welding robot

 

Application

  • Clamp products for automatic welding robots.

Technical specifications

  • Use pneumatically operated clamping cylinder.
  • Use the locating pin to position the product on the Jig.
  • Use automatic rotation system combined with Robot.

Features

  • Achieve high accuracy when installing the product.
  • The rotation system can synchronize with the robot to automatically rotate when welding.

Robotic Arm.

 

Application

  • Robotic arm for picking up carton boxes

Technical specifications

  • Uses a chain-driven roller system for box handling.

Features

  • Adaptable structure for use with various robots.
  • Can pick up multiple carton boxes simultaneously.